Anei ētahi hoahoa rapa silicone e rima e hangai ana ki ngā ārai mura kore-halogen, e whakauru ana i ngā ārai mura i whakaratohia e te kiritaki (te konumohe hypophosphite, te konutea borate, te MCA, te konumohe hydroxide, me te ammonium polyphosphate). Ko te whāinga o ēnei hoahoa he whakarite i te ātete mura me te whakaiti i ngā nui tāpiri hei whakaiti i te pānga ki ngā āhuatanga miihini o te rapa silicone.
1. Pūnaha Ārai Ahi Pūtahi-Hauota (Momo Hanga Waro Tino Pai)
WhāingaUL94 V-0, iti te paoa, e tika ana mō ngā whakamahinga pāmahana waenga-ki-teitei
Rapa TurangaRapa silicone metil winira (VMQ, 100 phr)
Ngā Ārai Mura:
- Konumohe hypophosphate (AHP, he mea hanga ki te phosphorus)15 ngā wā
- Ka whakarato i te pūtake whai hua o te whākōkī, ka whakatairanga i te hanganga waro, ā, ka pehi i te tahunga āhua-hau.
- Melamine cyanurate (MCA, i ahu mai i te hauota)10 haora
- Ka mahi tahi me te whākōkī, ka tukuna ngā hau kore mahi, ka waimeha hoki te hāora.
- Konutea borate (ZnB)5 ngā wā
- Ka whakatere i te hanganga o te waro, ka pehi i te paoa, ā, ka whakapakari i te pumau o te paparanga waro.
- Te hauwai konumohe (ATH, tikanga matū, 1.6–2.3 μm)20 ngā wā
- Te pirau mutunga-wera, te ātete mura āwhina, me te whakapai ake i te mararatanga.
Ngā Tāpiri:
- Hinu hydroxyl silicone (2 phr, whakapai ake i te tere tukatuka)
- Te silica kua whakakāhia (10 phr, whakakaha)
- Kaiwhakaora (Diperoxide, 0.8 phr)
Ngā Āhuatanga:
- Ko te tapeke o te ātete mura ~50 phr, te whakataurite i te ātete mura me ngā āhuatanga hangarau.
- Ka whakaitihia e te mahi tahi o te phosphorus-hauota (AHP + MCA) te nui o ngā ārai mura takitahi e hiahiatia ana.
2. Pūnaha Ārai Mura Intumescent (Momo Utaina-Iti)
WhāingaUL94 V-1/V-0, e tika ana mō ngā hua angiangi
Rapa TurangaVMQ (100 haora)
Ngā Ārai Mura:
- Te haukini polyphosphate (APP, e ahu mai ana i te hauota-pūkawa)12 ngā rā
- He uho o te hanganga waro intumescent, he pai te hototahi ki te rapa silicone.
- Konumohe hypophosphate (AHP)8 ngā haora
- He pūtake tāpiritanga o te whākōkī, ka whakaiti i te waikura o te APP.
- Konutea borate (ZnB)5 ngā wā
- Te whakaterenga waro mahi tahi me te pehi maturuturu.
- Waikawa konumohe (hurihia, 3–20 μm)15 ngā wā
- He iti te utu o te ārai mura āwhina, ka whakaiti i te utaina o te APP.
Ngā Tāpiri:
- Hinu vinyl silicone (3 phr, whakakirihou)
- Te silica kua whakapūmautia (15 phr, whakakaha)
- Pūnaha whakamaroke konukawata (0.1% Pt)
Ngā Āhuatanga:
- Ko te tapeke o te ātete mura ~40 phr, he whai hua mō ngā hua angiangi nā te tikanga intumescent.
- Me whai maimoatanga mata (hei tauira, te kaihoko hononga silane) te APP hei ārai i te hekenga.
3. Pūnaha Arotau mō te Hauhā Konumohe Utaina-Teitei (Momo Utu-Pai)
WhāingaUL94 V-0, e tika ana mō ngā hua matotoru, mō ngā taura rānei
Rapa TurangaVMQ (100 haora)
Ngā Ārai Mura:
- Te hauwai konumohe (ATH, tikanga matū, 1.6–2.3 μm)50 ōrau
- Ārai mura tuatahi, pirau werawera, rahi matūriki iti hei pai ake te marara.
- Konumohe hypophosphate (AHP)5 ngā wā
- Ka whakarei ake i te pai o te hanganga o te waro, ka whakaiti i te utaina ATH.
- Konutea borate (ZnB)3 ngā whārangi
- Te pehi paowa me te ārai-kanapa.
Ngā Tāpiri:
- Kaihoko hononga silane (KH-550, 1 phr, whakapai ake i te atanga ATH)
- Te silica kua pāngia (8 phr, whakakaha)
- Te whakamaroke i te peroxide (DCP, 1 phr)
Ngā Āhuatanga:
- Ko te tapeke o te ātete mura e ~58 phr, engari ko te ATH te mea nui mō te whai huatanga o te utu.
- Ka whakaitihia te ngaronga o te kaha kume e te iti o te rahi o te matūriki ATH.
4. Pūnaha Hypophosphite Konumohe Tūkotahi (AHP)
TonoUL94 V-1/V-2, i ngā wāhi rānei kāore e hiahiatia ana ngā pūtake hauota (hei tauira, te karo i te huka MCA ka pā kino ki te āhua).
Te Hanganga i Manakohia:
- Rapa TurangaVMQ (100 haora)
- Konumohe hypophosphate (AHP): 20–30 haora
- He nui te ihirangi o te whākawa (40%); e whakarato ana te 20 phr i te ~8% o te whākawa hei ārai i te mura.
- Mō te UL94 V-0, whakapiki ake ki te 30 phr (tērā pea ka pā kino ki ngā āhuatanga ā-pūkaha).
- Whakakī Whakakaha: Te silica (10–15 phr, e pupuri ana i te kaha)
- Ngā TāpiriHinu hydroxyl silicone (2 phr, ngāwari ki te tukatuka) + kaihoko whakamaroke (Diperoxide, pūnaha platinum rānei).
Ngā Āhuatanga:
- E whakawhirinaki ana ki te ātete mura ā-wāhanga-whakapoto (te hanganga waro), e whakapai ake ana i te LOI engari he iti noa te pehi paowa.
- Tērā pea ka whakapakeke te rauemi mēnā he nui te uta (>25 phr); me tāpiri he 3–5 phr ZnB hei whakapai ake i te kounga o te waro.
5. Ranunga Konumohe Hypophosphite (AHP) + MCA
TonoUL94 V-0, he iti te kawenga me te mahi tahi ātete mura hau-āhua.
Te Hanganga i Manakohia:
- Rapa TurangaVMQ (100 haora)
- Konumohe hypophosphate (AHP)12–15 ngā wā
- Pūtake whākawa mō te hanganga waro.
- MCA8–10 haora
- He pūtake hauota mō te mahi tahi a te PN, ka tukuna ngā hau kore mahi (hei tauira, NH₃) hei pehi i te horapa o te mura.
- Whakakī Whakakaha: Hiraka (10 phr)
- Ngā Tāpiri: Kaihoko honohono silane (1 phr, āwhina marara) + kaihoko whakamaroke.
Ngā Āhuatanga:
- Ko te tapeke o te ātete mura ~20–25 phr, he iti iho i te AHP takitahi.
- Ka whakaitihia e te MCA te hiahia mō te AHP engari ka pā pea ki te māramatanga (whakamahia te nano-MCA mēnā e hiahiatia ana te māramatanga).
Whakarāpopototanga o te Hanganga Ārai Mura
| Te hanga | Te Whakatauranga UL94 e tumanakohia ana | Utaina Ārai Mumura Katoa | Ngā Painga me ngā Huakore |
| AHP anake (20 phr) | V-1 | 20 phr | Māmā, iti te utu; e hiahiatia ana e te V-0 he ≥30 phr me ngā taurite mahi. |
| AHP anake (30 phr) | V-0 | 30 haora | He ātete mura nui engari he pakeke ake, he roa ake hoki. |
| AHP 15 + MCA 10 | V-0 | 25 phr | Pānga mahi tahi, mahi taurite (e taunakitia ana mō ngā whakamātautau tuatahi). |
Ngā Taunakitanga Whakamātautau
- Whakamātautau Matua: AHP + MCA (15+10 phr). Mēnā ka tutuki te V-0, whakaitihia mārire te AHP (hei tauira, 12+10 phr).
- Whakamātautau AHP TūkotahiTīmata i te 20 phr, piki ake mā te 5 phr hei aromatawai i te LOI me te UL94, me te aroturuki i ngā āhuatanga ā-pūkaha.
- Te Whakaiti AuahiTāpirihia te 3–5 phr ZnB ki tētahi whakatakotoranga me te kore e whakararu i te ātete mura.
- Arotautanga UtuTāpirihia te 10–15 phr ATH hei whakaiti i te utu, ahakoa ka piki ake te utaina whakakī katoa.
Te Tukanga Whakaranu i Manakohia
(Mō te rapa silicone tāpiri-whakaora e rua ngā wāhanga)
- Te Maimoatanga-Mua o te Rapa Turanga:
- Utaina te rapa silicone (hei tauira, te kāpia 107, te hinu vinyl silicone) ki roto i te mīhini whakaranu aorangi, tangohia te hau i raro i te korehau mēnā e tika ana.
- Tāpiri Ārai Mura:
- Ngā paura ārai mura (hei tauira, ATH, MH):
- Tāpirihia kia maha ngā puranga, whakaranua ki te rapa turanga (whakaranua kia tere mārire, 10–15 meneti) kia kore ai e haaputuputu.
- Whakamarokehia ki te 80–120°C mēnā he waiora.
- Ngā wai ārai mura (hei tauira, ngā phosphates):
- Whakaranua tika ki te hinu silicone, te hononga whakawhiti, me ētahi atu, i raro i te kutikuti teitei (20–30 meneti).
- Ētahi atu Tāpiri:
- Tāpirihia ngā whakakī (hei tauira, te silica), te hononga whakawhiti (hydrosilane), te whakakorikori (platinum), me ngā aukati i ia wā.
- Te Whakaōrite:
- Whakamahinga anō i te mararatanga mā te whakamahi i te mira hurihuri-toru, i te emulsifier kutikuti-teitei rānei (he mea nui mō ngā nano-tāpiri pēnei i te CNT).
- Te tango hau me te tātari:
- Wetewete hau korehau (-0.095 MPa, 30 min), tātari mō ngā whakaritenga parakore teitei.
Ngā Whakaaro Matua
- Kōwhiringa Ārai Mura:
- Ko ngā aukati kore-halogen (hei tauira, ATH) me whai rahi matūriki angiangi (1–5 μm); ka kino te taumaha nui ki ngā āhuatanga ā-pūkaha.
- He pai ake te hototahitanga o ngā aukati i hangaia ki te silicone (hei tauira, ngā kapia phenyl silicone) engari he nui ake te utu.
- Whakahaere Tukanga:
- Te pāmahana ≤ 60°C (ārai i te paihana konukōkiri konukōkiri, te whakamaroke wawe rānei).
- Haumākū ≤ 50% RH (ka karo i ngā tauhohenga i waenga i te hinu hydroxyl silicone me ngā ārai mura).
Whakamutunga
- Te Hanganga PapatipuWhakaranua ngā ārai mura ki te rapa turanga kia pai ai te whai huatanga.
- Ngā Whakaritenga Pūmautanga TeiteiWhakaranua i te wā e whakaranua ana hei whakaiti i ngā mōrearea rokiroki.
- Ngā Pūnaha Ārai Mura NanoMe whakamahi te marara kutikuti-teitei hei ārai i te kohikohinga.
More info., pls contact lucy@taifeng-fr.com
Wā tuku: Hurae-25-2025